Maximize Overhead Space with Industrial Steel Mezzanines

Warehouse Mezzanine Systems: Expand Your Warehouse

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A mezzanine is an elevated floor between the main floor and ceiling installed within the existing facility to provide additional floor space. It is an effective solution to utilize vertical storage space to create more space for your storage, operations, and office space. These durable structural steel mezzanines can handle heavy loads and comply with safety requirements.

Types of Warehouse Mezzanine Systems We Offer

1. Freestanding Mezzanines

Freestanding mezzanines or modular mezzanines are independent structures without relying on existing shelves or racks for additional support. They are made of structural steel columns and beams – suitable for industrial spaces. You can easily relocate and customize this flexible option for additional space.

2. Rack-Supported Mezzanines

These rack-supported mezzanines are built on the pallet rack to create additional vertical space. You can use these systems for larger distribution centers for product storage. 

3. Shelving-Supported Mezzanines

Installed with existing or new shelving – these mezzanines expand the storage space. The systems are suitable for lighter loads compared to rack-supported mezzanines. These are popular for distribution centers and retail storage facilities.

A large warehouse with high shelves stacked with cardboard boxes that used for warehouse mezzanine systems

Key Features of Our Mezzanine Systems

A warehouse loading dock with safety signs and chocks to prevent accidents
  • Custom Design: We offer custom mezzanines and different mezzanine options to meet your industrial, office, or garage needs.
  • Durable Materials: Our mezzanines are made of high-quality steel construction, including beams, columns, and decking, for long-term solutions with advanced safety features. They are perfect for industrial spaces where heavy load handling is needed.
  • Safety Compliance: Features like guard rails and fall protections are there to ensure the safety of workers.
  • Quick Installation: Our team will help install the mezzanines with minimal interruption to daily operations.
  • Optional Features: You will have lifts, staircases, and stairs for easy accessibility.

Why Choose Warehouse Mezzanine Racking Systems for Your Business?

How to Choose the Right Pallet Racking System

1. Maximize Vertical Space Utilization

Industrial mezzanines allow you to use the unused vertical space to double or triple your usable floor area. It helps businesses grow without the need for costly facility expansion.

2. Cost-effective solution

Constructing a new warehouse or renting one is expensive. Adding a new mezzanine is a smart and economical solution. It creates additional warehouse space at a fraction of the cost.

Selective Pallet Racking vs. Drive-In Racking

3. Customized to Your Needs

You can customize the size and depth to fit your specific operational needs. The designs are customizable with stairs, lifts, and safety rails. You will get them if you need storage mezzanines, office mezzanines, or multi-tiered systems.

4. Increased Efficiency and Productivity

Optimized storage facility reduces travel time for workers and streamlines inventory management, increasing efficiency and productivity. 

drive through racking system photos in a warehouse

5. Durability and Load-Bearing Strength

Most mezzanine floor systems, especially from Matco, are constructed from heavy-duty structural steel to ensure durability and high load-bearing capacity. They can be used for heavy machinery, pallet racking, such as selectivedrive-inpush-backpallet flow, wire decking, or bulk goods storage.

6. Scalable for Future Growth

Industrial mezzanine systems allow future growth with proper adjustment. You can expand and reconfigure the system to meet your growing business needs.

Selective Pallet Racking vs. Drive-In Racking

Applications of Warehouse Mezzanine Systems

  • Warehouse storage
  • Offices for administrative tasks.
  • Work areas to set up separate spaces for packing and sorting.
  • Showroom to showcase products professionally.
  • Garages
  • Inventory Management
  • Production and Assembly Areas
  • Conveyor and Automation Integration
  • Maintenance and Repair Zones
  • Employee Break Rooms
  • Laboratory or Testing Areas
  • Distribution facilities Fulfillment Centers
  • Shipping and Receiving Platforms

Why Choose Matco for Your Mezzanine Needs?

  • Decades of Experience: Our management team, with 45 years of industry experience, ensures efficient mezzanine solutions.
  • Comprehensive/Innovative Solutions: From selecting the right mezzanine to the final mezzanine installation, our in-house project designers, engineering teams, and material handling specialists will manage every step for you.
  • Top-Quality Materials: We always use premium materials, including structural steel mezzanines, for quality and long-lasting performance.
  • Flexible Options: Our customization facility helps you evolve with your business requirements.
  • Customer Satisfaction: We always care for our customers. You will get us 24/7 for any kind of help.
How do I determine if my warehouse is suitable for a mezzanine system?

Measure the ceiling height, floor area, and floor load capacity. The height and floor area should handle the mezzanine’s height, weight, and areas.

Yes, mezzanine systems can installed by customizing in small warehouses.

Yes, we provide exclusive design consultations to optimize your vertical space and meet your storage needs.

Yes, mezzanine systems have all the safety features like guardrails, non-slip flooring, and proper access points to make them safe for employees.

Yes, our mezzanine systems comply with local building codes and regulations.

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