Push Back Pallet Racking Systems Specification

Push back pallet racking systems specification defines the functional and structural sides of the system. This high-storage storage solution uses inclined rails and gravity-fed mechanisms for easy loading and unloading.

The key specifications include 750 to 1,200 KG load capacity, 30’ height, galvanized steel construction, inclined design, LIFO and FIFO mechanism, and high-temperature resistance. You can also customize the height, load capacity, finish, color, and lane depth. 

These systems are perfect for storage houses requiring efficient, high-turnover storage, such as retail, food and beverage, and pharmaceuticals. They also improve productivity, reduce storage costs, simplify inventory management, and ensure safety. It is a sustainable investment for warehouse owners.

Key Takeaways

• Push back pallet racking systems increase storage capacity by up to 40% compared to other racking systems.
• They can handle 750-1200kg (1653-2646 lbs) per pallet and up to 20,000kg total.
• Customizable height (up to 30′ or more), depth (2-7 pallets), and width to fit warehouse needs.
• Constructed from galvanized steel for durability and corrosion resistance.
• Supports LIFO (Last-In, First-Out) and FIFO (First-In, First-Out) inventory management.
• Includes anti-tip mechanisms, backstops, and overload indicators to enhance safety.
• Can handle extreme temperatures from -30°C to 40°C (-22°F to 104°F).
• Reduces loading/unloading time by up to 50%, increasing productivity.
• Maximizes warehouse space utilization, minimizing storage costs.
• Suitable for various industries, including retail, food & beverage, and pharmaceuticals.
• Non-standard pallets create different specifications.

Key Specifications of Push Back Pallet Racking Systems

Load Capacity

The load capacity of the push-back rack is 750 to 1,200 kilograms (1,653 to 2,646 pounds) per pallet, and the entire rack system can handle up to 20,000 kg with proper load distribution.

Dimensions

The standard dimension of the push-back rack is 2 pallets wide per section, 2 – 7 pallets deep, and up to 4 levels higher. The average height is 30′ or more. You can adjust the width based on aisle width and pallet size. The standard incline is 3–5 degrees for smooth pallet flow. The beam lengths range from 80 mm to 4000 mm.

Material and Finish

The push-back pallet storage is usually made of Hot-dip galvanized stainless steel for outdoor or cold storage environments. Some systems use Q235, Q345, or equivalent high-strength steel with powder coating. Stainless steel wheels are used for this pallet racking solution to ensure smooth operation. Finishes vary with brand.

Pallet Compatibility

This pallet racking solution is compatible with different pallet sizes, such as euro pallets (800×1200 mm), GMA pallets (48×40 inches), or custom pallets with 1,500–2,000 mm heights. They are also compatible with different forklifts, such as Counterbalance, Deep Reach, Reach, Swing Reach, and Clamp Trucks.

System Type

You will find single-lane, double-lane, or hybrid-lane configurations to use for smaller SKU counts, higher SKU counts, and multi-functional warehouses, respectively.

Roller and Rail Specifications

The rollers are steel made with an inclined, double-flanged profile for durability and pallet stability. Besides, these are self-lubricated to reduce maintenance and improve operation.

Operational Modes

LIFO and FIFO can be used for standard and customized access. Forklift operators can use both methods for unloading.

Safety Features

You will have pallet backstops, anti-tip mechanisms, and overload indicators for additional safety and less product damage.

Temperature Resistance

These Push-back cart systems can withstand -30 °C to 40 °C (-22 °F to 104 °F or 243.15 K to 313.15 K) temperatures to use for versatile reasons.

Features and Benefits of Push Back Pallet Racking Systems

Features

• High-Density Storage: Allows multiple pallets in a single lane to optimize warehouse space and store vast items.
• Dynamic Storage Configuration: Helps to store multiple SKUs within a single rack for versatility.
• LIFO and FIFO Flexibility: Suitable for different inventory mechanisms to match your storage strategies.
• Durable Construction: High-quality galvanized duty steel for durability and high load capacities.
• Ease of Installation: Modular design facilitates assembly and ensures quick installation.
• Customizable Dimensions: Allows height, depth, and width customization depending on ceiling height to meet your warehouse needs.
• Low Maintenance Requirements: Gravity-focused and self-lubricating rollers with high-quality materials minimize maintenance.
• Integrated Safety Mechanisms: Accident protection with anti-tip devices, load stops, and aisle guards.
• Temperature Resistance: Can handle extreme environments, suitable for cold storage and outdoor use.

Benefits

• Increase capacity by 40% compared to other rackings.
• Reduce inventory loading and unloading time to save up to 50% time.
• Utilize space and storage to reduce overall cost and energy consumption.
• Ensure smooth inventory turnover with FIFO and LIFO systems.
• Suitable for different industries and can handle diverse inventories.
• Durable and long-lasting with coating and robust construction.

FAQ

What is the minimum distance between pallet racking systems?

The minimum distance between pallet racking systems should be 6”. However, it is better to have 12”-18” to ensure proper flue space.

 

Can pushback racking be used for FIFO inventory?

Yes, you can use a push back racking system for FIFO inventory. This racking system allows both FIFO and LIFO methods.

 

Is PushBack Pallet Rack suitable for small warehouses?

Yes, push back rackings are suitable for small warehouses since they optimize high storage density within a limited space.

 

Can push back racking be used in cold storage environments?

Yes, push back racking can handle temperatures as low as 30”, making them perfect for cold storage.

 

How many pallets can be stored in a single lane?

You can store multiple pallets in a single lane for push back pallets.

 

Are drive-in racks and Push-back pallet racks the same?

No, drive-in racks and Push-back pallet racks are not the same. Drive-in racks allow forklifts to enter the rack, while push-back racks use inclined rails to load and unload.