Pallet Flow Racks feature upright heavy-duty steel frames connected by horizontal steel beams to create a level shape. The structure supports heavy loads. Roller tracks are installed on the beams 2-3 degrees inclined.
The loading side is always higher than the unloading side. There are wheels on the pathway that allow pallets to glide from the loading to the unloading side. There is an entry guide on the loading side for easy placement of the pallets.
Pallet stops are installed at every end of the lanes to prevent the pallets from falling off. Some parts, such as backstops and brake rollers, are also available in some models. Upgrade your warehouse with Matco Pallet Flow Racks! This dynamic racking system ensures faster stock rotation, better space utilization, and improved efficiency.
Pallet flow racks operate on gravity flow mechanisms. The lane is slightly inclined with rollers or wheels to create a downward slope towards the unloading side. A forklift slowly lifts the pallet and places it on the rack. The pallets slowly reach the other end due to the slope. Another pallet is placed next, and it reaches the second last position. This process goes on until the racks are full of pallets.
Whenever a pallet is removed from the other end, the rest come forward into position for retrieval. A forklift operator carefully pushes the fork under the pallet and lifts it. Then, the operator slowly brings it out and places it where necessary.
Hire professional forklift operators to avoid collisions and prolong the durability of the racks.
Mark the load capacity and do not cross the limit. Ensure proper loading practice.
Clean the rack and ensure proper maintenance, use oil regularly, and inspect the racks to prevent any major issues.
Perform regular employee training and ensure safety protocol. Provide incentives for safety and good performance.
Always use high-quality materials when installing or upgrading. Consider anti-dust coating to prevent corrosion.
Take professional help when needed.
Harnessing the full potential of available storage capacity, Pallet Flow Racking Systems revolutionize how stocked pallets are accessed in the picking aisle. Through a first-in, first-out (FIFO) methodology, pallets are introduced at the higher end of an inclined rack. This design allows the pallets to move smoothly and securely down the slope to the front of the lane, regulated by a system that ensures a controlled descent. Crafted for durability, these systems boast heavy-duty wheels capable of enduring years of seamless operation.
One of the standout benefits of Pallet Flow Racks is the facilitation of rapid and efficient inventory rotation, crucial for items with expiration dates or in order-picking setups. This is a game-changer for saving space and reducing handling times within your facilities.
Designed to meet a wide range of needs, Pallet Flow Rack Systems can be tailored to various layouts to match specific flow rates and order-picking demands. These dynamic systems, featuring rails, are especially beneficial in environments such as frozen storage warehouses, food distribution centers, or facilities dealing with large volumes of consumer goods. Additionally, they are an excellent choice for buffer warehouses and dispatch areas that require quick pallet turnover.
Each stage of operation, from the system’s loading to its maintenance requirements, is meticulously planned to ensure efficiency and reliability.
First in First Out (FIFO) Movements provides optimal product turnover of goods with expiration dates.
