Drive in pallet racking

Pallet Racking Systems | Warehouse Racking for Sale |

Take your storage to the next level with a drive-in pallet racking system – a high-density storage solution.

What are the Benefits of Using Warehouse Racking?

Space Optimization

By eliminating multiple access aisles, these systems dramatically increase storage density, surpassing the direct access capability of standard Pallet Racks.

Enhanced Control

Offers improved management of inventory inputs and outputs. Reduces errors in picking inventory.

Versatility

Store different types of products with different dimensions and shapes and organize them for better accessibility and control.

Customization

Tailored to accommodate specific pallet and forklift designs, ensuring a seamless fit with your operations. Adjust according to the inventory size, weight, and height.

Easy Accessibility

Access to the inventory from different sides for easy loading and unloading. Improve productivity and efficiency.

Safety

Keep your inventory safe with steel-made pallet racking. Reduce product damage and improve the quality to get a competitive edge in the market.

Drive-In & Drive-Thru Racking Systems

Drive-In and Drive-Thru Racking Systems are the epitome of efficiency for warehouses storing large quantities of a few product types. By adopting this high-density storage system, it’s possible to decrease the required square footage by 35% or more when compared to traditional pallet racks. Both Drive-In and Drive-Thru racks are designed with roll-formed steel, allowing products to be stored several pallets deep. This setup not only maximizes space but also integrates smoothly with handling equipment, which enters the rack structure to place or retrieve pallets. setups.

push back racking system in a wearhouse

Distinctive Features:

In Southern Wisconsin, Matco has served our customers for over 75 years. Our two locations, totalling over 70,000 square feet, are centrally positioned to service all of North America. We were founded on a simple principle: give our customers a quality product at a fair price with top-notch customer service. After all these years, we still follow that simple principle. Also offer selective pallet racking, flow rack, push back racks

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How does high-density Drive in pallet racking work?

Drive-in pallet racking is a high-density warehouse pallet racking system designed to utilize the available space in the warehouse. It consists of multiple pallet storage lanes stored on horizontal rails to form blocks. Vertical frames support the rails.

You can increase or decrease the pallet deep according to your needs. The system works in a First-In, Last-Out (FILO) mechanism. That means the last pallet will be the first one to access. A forklift drives directly into the lane to place inventory pallets. The drive-through storage does not require aisles between every row of pallets, increasing the storage levels significantly.

Special Rack Safety Considerations for Drive-In Pallet Racking

Push Back Racking Systems

Load rating and proper load-unload

Each drive-in drive-through racking system is designed with a specific load limit. Exceeding this limit will damage the racks’ structural integrity. Mark the load rating clearly and let every warehouse personnel know about the load rating to avoid any damage to the rack and inventory. Load the product from bottom to top and back to the front. Distribute the inventory evenly to ensure proper load distribution. Carefully unload the products to prevent damage.
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Column and Row end protectors

Use heavy-duty, boxed, recessed columns with protectors to absorb the shock and collisions. Try steel or heavy-duty plastic as a protector and ensure proper fitting. Row-end protectors are also important. Try to color them to avoid collision during operation.
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Heavy-duty horizontal struts

Heavy-duty horizontal struts connect uprights and beams to provide additional support and distribute overall weight. Install the struts properly. Customize the struts if you have specific needs.
Push Back Racking Systems

Floor channel and Floor angle stop.

Floor channels serve as a guide for the forklift drivers to ensure accuracy while loading and unloading. They also prevent collisions with rack structures. Choose quality floor channels to withstand wear and tear. Use floor angle stops to prevent overextension and ensure safety.
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Regular inspection, maintenance, and cleaning

Regularly inspect uprights, beams, struts, and floor channels for wear, corrosion, misalignment, or other issues. Keep records and ensure proper maintenance. Clean the racks regularly to ensure safe operation.
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Proper training, operation, and use

Always hire certified forklift operators. Train them properly on the safe and proper use of racks. Encourage them to follow the safety protocol. Try incentives if needed.
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Drive-in racking key advantages and disadvantages.

High-density pallet racking

The drive-in rack offers higher storage capacity by eliminating unnecessary aisles with multiple pallets deep in each lane. This is suitable for limited spaces. This is suitable for limited spaces and this is the key difference.

Suitable for high-volume, low-SKU applications

They are highly suitable for large volume yet low-sku applications. You can smoothly perform batch processing for a wide range of products. It is perfect for the food and beverage industry, cold storage, and manufacturing.

10+ pallets deep

You can store 10+ pallets deep to store large quantities of the same products. It ensures smooth handling and control over bulk inventory, reducing the need for frequent restocking.

LIFO and FIFO Stock Rotation for Drive-in / Drive-through

You can use both LIFO and FIFO stock rotation with drive-thru racking extension. Drive-in rack supports the FIFO method for non-perishable items or products with low turnover rates. Drive-Thru Rack supports FIFO for perishable goods or products with expiration dates.

Cost-effective

By reducing aisle use, Drive-In Rack reduces the overall installation cost. Besides, it requires less lighting and climate control, greatly saving energy bills.

Scalable

Drive-In Rack is highly flexible and scalable to changes in inventory. You can easily accommodate the changes in sizes, weights, and quantities. It reduces the cost of installing new racks.

What is selective racking? Advantages and Disadvantages?

What is the disadvantage of the drive-in racking system?

Vulnerable to honeycombing 

When SKU numbers increase, the drive-in rack system becomes vulnerable to honeycombing. This leads to the inefficient use of available spaces and increases operational costs.

Limited selectivity

Drive-in racking systems have limited accessibility, slowing down the retrieval process. Besides, you cannot store versatile SKUs.

Potential risk for damages

The forklifts need to drive into the lanes in a drive-in pallet rack system. It increases the chances of collision and leads to structure damage. Frequent repair increases the cost of operation.

Operational complexity

Precise loading and unloading are required for drive-in pallets. It increases the operational complexity. The operation is also time-consuming and requires special training for forklift operators.

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