How Matco Material Handling Supports Illinois & Minnesota with Pallet Racking and Cart Solutions
The Midwest Warehouse Boom
Illinois and Minnesota are two of the most logistics-driven states in the country. With their central location, growing e-commerce networks, and expanding manufacturing sectors, the demand for efficient warehouse storage systems and material handling equipment has never been higher.
From Chicago’s massive distribution hubs to Minneapolis-St. Paul’s industrial parks, companies are looking for smarter ways to use their space, improve productivity, and keep workers safe. That’s exactly where Matco Material Handling steps in — offering custom pallet racking systems and industrial carts designed for the unique needs of Illinois and Minnesota businesses.
Why Matco Material Handling Stands Out
Midwest Roots, Midwest Reliability
Matco Material Handling has been designing, supplying, and installing warehouse racking systems and custom carts for decades. Based in the heart of the Midwest, Matco has a deep understanding of what it takes to build safe, efficient warehouses that can stand up to the region’s climate, workforce demands, and logistical challenges.
By operating near both Illinois and Minnesota, Matco provides faster shipping times, more responsive service, and on-site consultations that national competitors simply can’t match.
Whether you’re setting up a distribution center in Chicago, expanding your manufacturing facility in Rockford, or modernizing a warehouse in Minneapolis or St. Cloud, Matco offers turnkey solutions — from pallet rack design to cart customization and installation.
Pallet Racking Solutions for Illinois and Minnesota
Smart Storage That Maximizes Every Inch
A properly engineered pallet rack system is the foundation of an efficient warehouse. With the right design, facilities can increase their pallet positions by up to 40% — all without expanding their footprint.
Matco specializes in pallet racking systems in Illinois and pallet racking solutions in Minnesota, tailored to your facility layout, inventory type, and throughput needs.
Matco’s Pallet Racking Lineup
- Teardrop Pallet Racking Systems – The industry standard for quick installation and easy reconfiguration. These racks are compatible with most major brands, making them ideal for warehouses in Illinois looking to upgrade or expand existing storage.
- Selective Racking – Offers direct access to every pallet, perfect for diverse SKUs and fast-moving operations across Chicago, Aurora, Peoria, and Bloomington.
- Drive-In & Drive-Through Racking – Maximizes density, making it ideal for cold storage, food distribution, and high-volume manufacturing in Minnesota.
- Push-Back and Pallet Flow Systems – Optimized for FIFO or LIFO inventory models, commonly used in Minneapolis, St. Paul, Duluth, and Rochester warehouses.
- Structural Racking Systems – Built for heavy-duty applications where durability and safety are top priorities, common in industrial facilities throughout Illinois and Minnesota.
Every system is designed with OSHA compliance, load certification, and seismic code adherence in mind — critical for facilities that need to pass inspections or plan for future expansion.
Engineering and Installation Expertise
Matco isn’t just a product supplier — it’s a full-service partner. The team provides:
- Site evaluations and CAD layout design
- Structural engineering and permitting support
- Professional installation and inspections
- Repair, maintenance, and reconfiguration services
By offering complete project management, Matco ensures your pallet racking installation in Illinois or Minnesota runs smoothly from start to finish.
Carts and Mobile Handling Solutions
The Unsung Hero of Warehouse Efficiency
If pallet racks are the backbone of warehouse storage, then industrial carts are the heartbeat of warehouse mobility. Every movement — from picking to packing to shipping — depends on reliable carts that can handle heavy loads, tight aisles, and daily wear.
Matco manufactures and supplies warehouse carts in Illinois and industrial carts in Minnesota designed to improve productivity and safety across multiple industries.
Common Cart Applications
- Warehouse Pick Carts – Streamline order fulfillment for e-commerce and retail distribution centers in Chicago and Minneapolis.
- Platform and Utility Carts – Used in manufacturing plants across Peoria and St. Cloud to transport parts and tools efficiently.
- Folding and Nesting Carts – Space-saving options for facilities with dynamic workflows.
- Nursery and Display Carts – Perfect for garden centers and agricultural businesses throughout rural Illinois and Minnesota.
All Matco carts are built with heavy-duty steel construction, ergonomic handles, and high-capacity casters, ensuring long service life in even the toughest environments.
And because Matco also designs racking, they can engineer both systems to work together — ensuring cart dimensions, aisle widths, and rack spacing are perfectly aligned for optimized flow.
Why Illinois and Minnesota Choose Matco
Local Knowledge, National Capability
When you partner with Matco, you get the best of both worlds: the flexibility and speed of a regional provider with the product depth and engineering quality of a national one.
Key advantages for Illinois and Minnesota customers include:
- Shorter lead times due to proximity
- On-site consultation and installation crews familiar with Midwest operations
- Knowledge of state and local building codes for rack permitting
- Responsive customer service from a team that actually knows your business
Matco has helped companies in Illinois and Minnesota design facilities that are safer, more efficient, and better prepared for future growth.
Real-World Applications
Illinois Example: Optimizing a Chicago Distribution Center
A large logistics company in Chicago, Illinois needed to increase storage capacity without expanding their footprint. Matco designed a selective pallet racking system combined with mobile picking carts, reducing picker travel time by 30% and adding 25% more pallet positions.
Minnesota Example: Boosting Efficiency in a Minneapolis Warehouse
A manufacturer in Minneapolis, Minnesota partnered with Matco to install a mix of drive-in racking and push-back racks for different product lines. Along with custom industrial carts, they cut staging time in half while improving safety compliance.
These results show why businesses across the Midwest trust Matco for pallet racking and cart solutions that actually make a measurable impact.
Key Considerations for Midwest Warehouses
Before investing in pallet racks or carts, companies in Illinois and Minnesota should evaluate:
- Future Growth Plans – Choose modular racking that can expand easily.
- Climate & Environment – Opt for powder-coated or galvanized finishes in colder or humid areas.
- Workforce Ergonomics – Select carts designed for comfort and efficiency.
- Compliance & Safety – Make sure all systems meet local and federal safety codes.
- Service & Maintenance – Partner with a provider that can inspect, repair, and modify your system as you grow.
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Partner with Matco Material Handling
Whether you’re in Chicago, Rockford, Peoria, Minneapolis, St. Cloud, or Duluth, Matco Material Handling has the experience, inventory, and service capacity to deliver.
From high-density pallet racking systems to custom-built industrial carts, Matco helps Illinois and Minnesota businesses maximize space, streamline workflows, and future-proof their operations.
👉 Ready to improve your warehouse efficiency?
Visit matcodist.com or contact our team to schedule a consultation today.