Well-engineered pallet racks stand out as some of the most efficient and versatile racking solutions available today.

Pallet Rack Systems | Teardrop Pallet Storage Solutions

Overview of Pallet Rack Systems

Efficient pallet racks are the backbone of organized and productive warehouse environments. At MatcoDist, we provide robust solutions designed to enhance storage capabilities while maximizing available space. Our systems, including teardrop pallet racks and durable upright frames, are engineered to support high load capacities, ensuring stability and long-lasting performance.

Whether you’re upgrading an existing layout or installing new racking systems, MatcoDist offers customizable & premade solutions that meet the specific demands of your operation.

pallet flow racks system in a Wearhouse

Pallet Rack Anatomy and Components

Our pallet racks are constructed from high-quality materials, designed to accommodate heavy-duty beams and decks. Each system includes essential components such as pallet rack beams, upright frames, wire decking, and crossbars, which together ensure superior strength and support for various industrial applications.

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Beams

These horizontal supports carry the weight of pallets and help stabilize the rack..
Yes Uprights

Upright Frames

The vertical columns support the entire system and are reinforced to handle heavy loads.
WireDeck

Wire Decking

Additional support to improve safety, prevent product damage, and ensure smooth storage operations
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Types of Pallet Racks and Configurations

At MatcoDist, we offer a variety of pallet rack systems, including the highly popular teardrop pallet racks. These racks allow for quick, tool-free installation and easy reconfiguration, making them perfect for evolving warehouse needs.

Teardrop Pallet Racks

Our teardrop pallet systems are designed for flexibility and ease of use. The unique shape enables efficient attachment of beams and shelves, allowing your storage setup to adapt over time. These systems also support various accessories to enhance your warehouse’s storage capabilities.

Upright Frames and Support Beams

Upright frames provide the foundational support for the system, combined with heavy-duty pallet rack beams to handle substantial load capacities. These configurations ensure that your storage is safe and reliable, even for larger, heavier goods.

Maximizing Warehouse Space with Pallet Rack Systems

Efficient use of space is critical to the success of any warehouse operation. Our pallet racks are engineered to maximize vertical space, allowing you to store more in less square footage. This strategy helps reduce the need for costly expansions while optimizing the efficiency of your warehouse.

Drive In Racking

Warehouse Layout Planning

A well-thought-out layout helps improve traffic flow and accessibility. By integrating pallet racks into your warehouse, you can create an organized structure that supports faster product retrieval and smoother operations.
organized pallet racking

Organizing Warehouse Racks for Efficiency

With the proper arrangement of support beams and crossbars, your storage system will be equipped to handle high traffic and frequent loading/unloading. This reduces the risk of accidents and enhances overall productivity.
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Accessories and Safety for Pallet Racks

Accessories are essential to enhance the functionality and safety of your pallet racks. MatcoDist provides a range of add-ons, such as pallet rack guards and wire decking, designed to protect your investment and improve efficiency.
double deep selective racking

Forklift Safety and Rack Support

Our pallet racks are designed to withstand the impact of forklifts and heavy equipment. With reinforced uprights and structural integrity, these systems help ensure that your warehouse operates safely, reducing downtime caused by accidents or damage.
single selective pallet racking

Pallet Rack Safety: Upright Frames and Crossbars

One side is for loading and the other for unloading - reducing the product and rack damage. It also improves product organization.

Versatile use

You can use pallet flow racks for different purposes - from food and beverage to automotive and retail.

Warehouse Racking Catalog and Custom Solutions

MatcoDist offers a comprehensive selection of pallet racks, accessories, and solutions designed to fit any warehouse environment. Browse our extensive catalog of customizable racking systems, including solutions for unique storage challenges.

Customizing Pallet Racks for Your Warehouse Needs

Our team works closely with you to design the ideal racking system tailored to your specific requirements. From upright frames to custom decking options, we provide solutions that maximize both space and operational efficiency.

The primary difference between pallet racking and shelving is capacity and design. Pallet racking is built to handle larger load capacities and is typically used in warehouses, whereas shelving is for lighter, more accessible storage. Pallet racks can also accommodate forklifts, making them ideal for larger inventory management.

Yes, pallet racking should be certified to meet industry standards for load capacity and safety. Certification ensures that the racks are structurally sound and meet OSHA and manufacturer guidelines, reducing the risk of accidents in the warehouse.

When selecting pallet racking for your warehouse, it's essential to consider several key factors to ensure the system meets your storage and operational needs:

  • Weight Capacity: Make sure the pallet racking can handle the weight of the items you'll store. Overloading racks can lead to safety hazards and damage to the structure.
  • Space Utilization: Consider the height and available floor space in your warehouse. Pallet racking can help you make the most of vertical space, optimizing storage without expanding your footprint.
  • Product Accessibility: Different racking systems offer varying levels of access. For example, selective racking allows for direct access to every pallet, while drive-in racking is more space-efficient but limits access.
  • Durability and Material: Choose pallet racks made of high-quality, durable materials, like steel, that can withstand heavy loads and wear over time.
  • Future Expansion: Consider how your storage needs might grow. Modular pallet racking systems can be adjusted and expanded as your inventory increases.
Interlake Mecalux

Interlake Mecalux: Pioneers in Storage Solutions

Global Presence: A leader in the storage system market, Interlake Mecalux excels in designing and manufacturing advanced steel racking and warehouse solutions. Operating in over 70 countries, they’re a top choice globally, especially noted as Spain’s leading storage company.

Innovation Hubs: With 11 manufacturing facilities across key locations like Spain, Poland, the USA, Mexico, Brazil, and Argentina, Interlake Mecalux guarantees fast, flexible service worldwide.

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UNARCO: Revolutionizing Pallet Racking

Industry Experts: As the oldest pallet rack provider in the U.S., UNARCO has grown from its Sturdi-Bilt beginnings to become the nation’s most extensive pallet rack supplier. Their mission: design efficient storage solutions to foster growth in your supply chain or warehouse.

Advanced Manufacturing Operations: With modern manufacturing sites in Tennessee, Texas, and Ohio, UNARCO leverages the latest in automated mills, robotic welding, and powder-coat painting. Their strategic locations ensure quick, cost-effective delivery across the U.S

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